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Success cases
Medical

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Dry electropolishing of mixers & agitators
For Processed Foods, Dairy, Beverages, Pharmaceutical & Biotech Industries

Food industry requires specific materials, design and surface quality to fulfill the standards of the industry in terms of durability, compatibility, homogeneity and cleanability. Dry electropolishing provides numerous advantages as it improves surface quality while reducing the number of process steps and costs. It precisely removes surface roughness, preserves geometry and tolerances, extends the lifespan of parts improving the corrosion resistance and prevents bacteria growth.

This success case explains how a manufacturer of mixers and agitators for food industry improved the quality of the products while reducing the cost and environmental impact using DLyte Dry electropolishing process. The company replaced manual polishing and outsource of traditional electropolishing only by dry electropolishing. In this document, you will discover why dry electropolishing is the preferred process for improving surface quality of metal agitators and mixers. And also you will learn: 

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for food industry

  • Cost analysis of Dry electropolishing including CAPEX and OPEX

Download your free copy and learn how a manufacturer of mixers and agitators for the food industry improved the quality of its products and its profit.

Tablet punches manufacturing & refurbish
For the Pharma Industry

Within the tablet production field, the importance of a perfect appearance of the pills in a package is crucial to avoid doubts about integrity and quality of the product.

 

Dry electropolishing automates the polishing process, avoids imperfections in the surface or breakage of the tablets, improves the performance and extends the lifespan of the pressing tools, while reducing time, costs and environmental impact. It precisely automates surface finishing operations, preserves geometry, tolerances and biocompatibility.

This success case explains how a manufacturer of tablet punches improved the quality of the products while reducing time and costs using DLyte. The company replaced a multi-step process, including automated abrasive polishing and manual polishing using nylon and brass brushes with the DryLyte Technology.

In this document, you will learn why dry electropolishing is the preferred process for the surface finishing of tablet punches.

You will also learn:

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for food industry

  • Cost analysis of Dry electropolishing including CAPEX and OPEX

Download your free copy and learn how a manufacturer of tablet punches improved the quality of its products and its profit. 

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Dry electropolishing of knee implants & femoral components
For Orthopedic Implant Industries

Within the orthopedic implant sector, the importance of a precise surface finishing goes beyond the creation of metal parts that imitate a part of the body.

Dry electropolishing improves surface quality of femoral components with and without box while reducing time, costs and environmental impact. It precisely automates surface finishing operations, preserves geometry, tolerances and biocompatibility and extends the lifespan of implants while improving the corrosion resistance.

This success case explains how a manufacturer of knee femoral components improved the quality of its products while reducing the cost and environmental impact using DLyte. The company replaced 2 surface finishing steps: a long, inconsistent abrasive polishing process and a tedious and health-hazardous manual buffing.

In this document, you will learn why dry electropolishing is the preferred process for surface finishing of knee femoral implants.

You will also learn:

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for the medical device industry

  • Cost analysis of Dry electropolishing including CAPEX and OPEX

Download your free copy and learn how a manufacturer of orthopedic implants improved the quality of its products and its profit. 

Deburring of stainless steel surgical saw blades
For the Medical Device Industry

Orthopedic trauma surgery involving bone cuts has supposed a major improvement in human life. The innovations and improvement in quality and accuracy of bone cutting tools have been crucial during the last 70 years, as electrification of cutting tools brought accuracy, precision and better results. One main component of the bone cutting tool which has big impact in the final outcomes is the blade. Cutting blades have also evolved during the last 20 years to prevent bone chip and thermal necrosis during the operation. The evolution comprises more intricate designs which requires longer deburring process time.

 

Dry electropolishing automates the polishing process, avoids imperfections in the surface, while reducing time, costs and environmental impact. It precisely automates surface finishing operations, preserves geometry, tolerances and biocompatibility.

This success case explains how a manufacturer of saw blades improved the quality of the surface finishing of its blades, while enhancing corrosion resistance and fatigue life improvement and achieving a clean, sanitary, easy-to-clean surface without burrs.

In this document, you will learn why dry electropolishing is the preferred process for the surface finishing of stainless steel surgical saw blades.

You will also learn:

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for the medical device industry

  • Cost analysis of Dry electropolishing including CAPEX and OPEX

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Stainless steel surgical instruments
For the Medical Device Industry

Within the surgical instrument manufacturing, the importance of a smooth surface is more than just an aesthetic matter. A perfect surface of scissors, handles, drills, clamps, endoscopes and dental tools facilitates the cleaning process, impeding the growth of harmful pathogens. In addition, it makes the pieces resistant to corrosion, long lasting and reliable.

 

Dry electropolishing automates the polishing process, avoids imperfections in the surface or breakage of the tablets, improves the performance and extends the lifespan of the pressing tools, while reducing time, costs and environmental impact. It precisely automates surface finishing operations, preserves geometry, tolerances and biocompatibility.

This success case explains how a manufacturer of surgical instruments improved the quality of the products by eliminating imperfections in the surface, such as burs or fissures, to avoid the presence of fluids, bacteria or tissue, while reducing time and costs using DLyte. The company replaced a long mechanical polishing with the faster DryLyte Technology, highly reducing scrap parts.

In this document, you will learn why dry electropolishing is the preferred process for the surface finishing of stainless steel surgical instruments .

You will also learn:

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for the medical device industry

  • Cost analysis of Dry electropolishing including CAPEX and OPEX

Download your free copy and learn how a manufacturer of steel surgical instruments improved the quality of its products and its profit. 

Hip femoral stems
For Orthopedic Implant Industries

Femoral stems must be able to withstand long-term cyclic mechanical loading and the corrosive effects of body fluids, so there are strict requirements around biocompatibility, safety and effectivity. Implant performance can also be affected by the polishing and finishing processes, since they impact the fatigue and tensile strengths.

The DryLyte Technology allows to achieve a perfect surface finishing of hip femoral stems, prevent scraping or defective parts, rework and lack of quality, preserve the laser mark on the top of the stem and not altering the machining pattern and even perfectly polish the blind hole on the upper part of the stem. All this while maximizing the capacity per cycle of the DLyte equipment.

In this document, you will learn why dry electropolishing is the preferred process for the surface finishing of hip femoral stems.

 

You will also learn:

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for the medical device industry

  • Cost analysis of dry electropolishing including CAPEX and OPEX

Download your free copy and learn how a manufacturer of hip femoral stems improved the quality of its products and its profit.

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Deburring ultrasonic bone cutting saws
For Medical Device Industry

Within the surgical instrument manufacturing sector, the importance of a smooth surface is more than just a good look. The perfect surface of instruments that are in contact with human tissue should be easy to clean in order to impede the growth of harmful pathogens, resistant to corrode, long lasting, reliable and biocompatible.

The DryLyte Technology allows to achieve a perfect surface finishing of ultrasonic bone cutting saws, preventing bacteria growth, scraping or defective parts, rework and lack of quality and still keeping a great sharpness of medical instruments in very short cycles. All this while maximizing the capacity per cycle of the DLyte equipment.

In this document, you will learn why dry electropolishing is the preferred process for the surface finishing of ultrasonic bone cutting saw.

You will also learn:

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for the medical device industry

  • Cost analysis of dry electropolishing including CAPEX and OPEX

Download your free copy and learn how a manufacturer of bone cutting saws improved the quality of its products and its profit.

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