Success cases

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Dry electropolishing of mixers & agitators
For Processed Foods, Dairy, Beverages, Pharmaceutical & Biotech Industries

Food industry requires specific materials, design and surface quality to fulfill the standards of the industry in terms of durability, compatibility, homogeneity and cleanability. Dry electropolishing provides numerous advantages as it improves surface quality while reducing the number of process steps and costs. It precisely removes surface roughness, preserves geometry and tolerances, extends the lifespan of parts improving the corrosion resistance and prevents bacteria growth.

This success case explains how a manufacturer of mixers and agitators for food industry improved the quality of the products while reducing the cost and environmental impact using DLyte Dry electropolishing process. The company replaced manual polishing and outsource of traditional electropolishing only by dry electropolishing. In this document, you will discover why dry electropolishing is the preferred process for improving surface quality of metal agitators and mixers. And also you will learn: 

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for food industry

  • Cost analysis of Dry electropolishing including CAPEX and OPEX

Download your free copy and learn how a manufacturer of mixers and agitators for the food industry improved the quality of its products and its profit.

Tablet punches manufacturing & refurbish
For the Pharma Industry

Within the tablet production field, the importance of a perfect appearance of the pills in a package is crucial to avoid doubts about integrity and quality of the product.

 

Dry electropolishing automates the polishing process, avoids imperfections in the surface or breakage of the tablets, improves the performance and extends the lifespan of the pressing tools, while reducing time, costs and environmental impact. It precisely automates surface finishing operations, preserves geometry, tolerances and biocompatibility.

This success case explains how a manufacturer of tablet punches improved the quality of the products while reducing time and costs using DLyte. The company replaced a multi-step process, including automated abrasive polishing and manual polishing using nylon and brass brushes with the DryLyte Technology.

In this document, you will learn why dry electropolishing is the preferred process for the surface finishing of tablet punches.

You will also learn:

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for food industry

  • Cost analysis of Dry electropolishing including CAPEX and OPEX

Download your free copy and learn how a manufacturer of tablet punches improved the quality of its products and its profit. 

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Dry electropolishing of knee implants & femoral components
For Orthopedic Implant Industries

Within the orthopedic implant sector, the importance of a precise surface finishing goes beyond the creation of metal parts that imitate a part of the body.

Dry electropolishing improves surface quality of femoral components with and without box while reducing time, costs and environmental impact. It precisely automates surface finishing operations, preserves geometry, tolerances and biocompatibility and extends the lifespan of implants while improving the corrosion resistance.

This success case explains how a manufacturer of knee femoral components improved the quality of its products while reducing the cost and environmental impact using DLyte. The company replaced 2 surface finishing steps: a long, inconsistent abrasive polishing process and a tedious and health-hazardous manual buffing.

In this document, you will learn why dry electropolishing is the preferred process for surface finishing of knee femoral implants.

You will also learn:

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for the medical device industry

  • Cost analysis of Dry electropolishing including CAPEX and OPEX

Download your free copy and learn how a manufacturer of orthopedic implants improved the quality of its products and its profit. 

Deburring of stainless steel surgical saw blades
For the Medical Device Industry

Orthopedic trauma surgery involving bone cuts has supposed a major improvement in human life. The innovations and improvement in quality and accuracy of bone cutting tools have been crucial during the last 70 years, as electrification of cutting tools brought accuracy, precision and better results. One main component of the bone cutting tool which has big impact in the final outcomes is the blade. Cutting blades have also evolved during the last 20 years to prevent bone chip and thermal necrosis during the operation. The evolution comprises more intricate designs which requires longer deburring process time.

 

Dry electropolishing automates the polishing process, avoids imperfections in the surface, while reducing time, costs and environmental impact. It precisely automates surface finishing operations, preserves geometry, tolerances and biocompatibility.

This success case explains how a manufacturer of saw blades improved the quality of the surface finishing of its blades, while enhancing corrosion resistance and fatigue life improvement and achieving a clean, sanitary, easy-to-clean surface without burrs.

In this document, you will learn why dry electropolishing is the preferred process for the surface finishing of stainless steel surgical saw blades.

You will also learn:

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for the medical device industry

  • Cost analysis of Dry electropolishing including CAPEX and OPEX

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Stainless steel surgical instruments
For the Medical Device Industry

Within the surgical instrument manufacturing, the importance of a smooth surface is more than just an aesthetic matter. A perfect surface of scissors, handles, drills, clamps, endoscopes and dental tools facilitates the cleaning process, impeding the growth of harmful pathogens. In addition, it makes the pieces resistant to corrosion, long lasting and reliable.

 

Dry electropolishing automates the polishing process, avoids imperfections in the surface or breakage of the tablets, improves the performance and extends the lifespan of the pressing tools, while reducing time, costs and environmental impact. It precisely automates surface finishing operations, preserves geometry, tolerances and biocompatibility.

This success case explains how a manufacturer of surgical instruments improved the quality of the products by eliminating imperfections in the surface, such as burs or fissures, to avoid the presence of fluids, bacteria or tissue, while reducing time and costs using DLyte. The company replaced a long mechanical polishing with the faster DryLyte Technology, highly reducing scrap parts.

In this document, you will learn why dry electropolishing is the preferred process for the surface finishing of stainless steel surgical instruments .

You will also learn:

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for the medical device industry

  • Cost analysis of Dry electropolishing including CAPEX and OPEX

Download your free copy and learn how a manufacturer of steel surgical instruments improved the quality of its products and its profit. 

Cap compression molding tools polishing
For Food, Beverage & Packaging Industries

Within the caps and closures production, the importance of a perfect appearance, functionality and repeatability is crucial. The surface quality of a cap compression mold tool affects productivity, quality and aesthetics of the end product: the closure.

Dry electropolishing prevents imperfections on the closure’s surface, performance reduction of the press due to longer press cycles, a short lifespan of the compression molds and sticking of the cap during decompression.

To reach the technical specifications of the surface and the lowest total process time and cost, our client implemented DLyte successfully, achieving high-gloss polishing of compression mold punches while decreasing friction, preventing cap adherence, premature failure and corrosion, while keeping tight tolerances.

 

In this document, you will find out why dry electropolishing is the preferred process for the surface finishing of cap compression molding tools.

 

You will also learn:

  •  Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for the medical device industryy

  • Cost analysis of dry electropolishing, including CAPEX and OPEX

Download your free copy and learn how a manufacturer of cap compression molding tools improved the quality of its products and its profit.

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Hip femoral stems
For Orthopedic Implant Industries

Femoral stems must be able to withstand long-term cyclic mechanical loading and the corrosive effects of body fluids, so there are strict requirements around biocompatibility, safety and effectivity. Implant performance can also be affected by the polishing and finishing processes, since they impact the fatigue and tensile strengths.

The DryLyte Technology allows to achieve a perfect surface finishing of hip femoral stems, prevent scraping or defective parts, rework and lack of quality, preserve the laser mark on the top of the stem and not altering the machining pattern and even perfectly polish the blind hole on the upper part of the stem. All this while maximizing the capacity per cycle of the DLyte equipment.

In this document, you will learn why dry electropolishing is the preferred process for the surface finishing of hip femoral stems.

 

You will also learn:

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for the medical device industry

  • Cost analysis of dry electropolishing including CAPEX and OPEX

Download your free copy and learn how a manufacturer of hip femoral stems improved the quality of its products and its profit.

Removable partial dentures
For the Medical Device Industry

A defined gloss, no change of the work piece geometry, dimensions and edges and, above all, a flawless surface finish were the requirements of one of our dental customers.

Looking for innovative surface finishing methods which allows to offer the polishing service with outstanding quality and a smooth workflow, avoiding bottle necks in the production, TEAM ZIEREIS found the DLyte systems.

 

The DryLyte Technology allows to achieve a perfect surface finishing of removable partial dentures, drastically reducing lead time and manufacturing costs, improving final results and reducing negative impacts on workers’ health and environment. All this while maximizing the capacity per cycle of the DLyte equipment.

 

In this document, you will learn why dry electropolishing is the preferred process for the surface finishing of RPDs.

You will also learn:

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for the dental industry

  • Cost analysis of DLyte’s Dry electropolishing applied to a dental laboratory

Download your free copy and learn how an RPD’s manufacturer improved the quality of its products and its profit.

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Deburring ultrasonic bone cutting saws
For Medical Device Industry

Within the surgical instrument manufacturing sector, the importance of a smooth surface is more than just a good look. The perfect surface of instruments that are in contact with human tissue should be easy to clean in order to impede the growth of harmful pathogens, resistant to corrode, long lasting, reliable and biocompatible.

The DryLyte Technology allows to achieve a perfect surface finishing of ultrasonic bone cutting saws, preventing bacteria growth, scraping or defective parts, rework and lack of quality and still keeping a great sharpness of medical instruments in very short cycles. All this while maximizing the capacity per cycle of the DLyte equipment.

In this document, you will learn why dry electropolishing is the preferred process for the surface finishing of ultrasonic bone cutting saw.

You will also learn:

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for the medical device industry

  • Cost analysis of dry electropolishing including CAPEX and OPEX

Download your free copy and learn how a manufacturer of bone cutting saws improved the quality of its products and its profit.

Eyewear surface finishing
For Luxury & Lifestyle Industries

Within the eyewear production field, the importance of a perfect appearance of the piece is one of the key elements to assess the quality of the product. For many people, eyeglasses are used as jewelry and are the most expensive daily accessory. One of the differences between regular and luxury eyeglasses is the weight, since light glasses are more comfortable than heavy ones.

  

The DryLyte Technology allows achieving a perfect eyewear surface finishing, as it can treat small corners without changing geometries and preserving tolerances, keeping the existing logo, name, or sign unaltered. All of this can be achieved while maximizing the capacity per cycle in the DLyte equipment. 

  

In this document, you will learn why dry electropolishing is the preferred process for the eyewear surface finishing. 

You will also learn: 

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for luxury and lifestyle industries 

  • Cost analysis of DLyte’s Dry electropolishing applied to a dental laboratory

Download your free copy and learn how a manufacturer of eyewear improved the quality of its products and its profit. 

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Injection molding polishing
For the mold and die industry

Injection molding manufacturing has evolved during the last years to improve the throughput, and quality of the manufactured parts, and to extend the useful life of the mold. The increased complexity in designs and materials has supposed a challenge for mold designers and manufacturers who are looking for new, more precise, and reliable processes. 

  

The DryLyte Technology makes the polishing of molds without losing tolerances and radius precise and reliable. The DLyte process does not generate dust or heavy noise. Metals removed from the workpieces remain in the media, so workers are not exposed to noise or dust. 

  

In this document, you will learn why dry electropolishing is the preferred process for the surface finishing of molds. 

You will also learn: 

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for the mold and die industry 

  • Cost analysis of dry electropolishing including CAPEX and OPEX

Download your free copy and learn how a manufacturer of molds improved the quality of its products and its profit. 

Ultrahigh-purity valve inner channel polishing
For semiconductor, chemical, food and pharmaceutical industries

Demand for gas supplies and components with ultraclean surfaces has grown with the rising need for purity in the process medium. When manufacturing ultraclean gas-supply systems, leak-tight integrity, purging quality, purity, and lack of particles at its point of use needs to be ensured. 

  

The DryLyte Technology allows achieving a perfect surface finishing of valve inner channel, as it is more precise and homogeneous than current abrasive processes as material removal is performed by an electrochemical process which depends on the number of impacts of the media against the surface. All of this is achieved while maximizing the capacity per cycle in the DLyte equipment. 

  

In this document, you will learn why dry electropolishing is the preferred process for the surface finishing of the valve inner channel. 

You will also learn: 

  • Why dry electropolishing is more effective than current methods

  • How dry electropolishing works

  • Benefits of dry electropolishing for semiconductor, chemical, food and pharmaceutical industries  

  • Cost analysis of DLyte’s Dry electropolishing applied to a dental laboratory

Download your free copy and learn how a manufacturer of valves improved the quality of its products and its profit. 

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