The biggest laboratory machine for industrial applications. It combines planetary movement and vertical back-and-forth motion inside the drum containing the dry electrolyte media. It is specially designed for high-value, very small, fragile and delicate pieces with high-demanding finishing requirements. Common applications: cutting tools, precision components, and AM parts.
Maximum working volume: Up to180mmØ x 80mm
A solution for each material and geometry
Provides a solution to the most common industrial metals and alloys. The applications for DLyte range from grinding, rounding and deburring to surface smoothing and high gloss polishing of high precision and aesthetic parts.
Each machine size has 3 versions depending on the materials to be treated
DLyte 100I (Low Frequency)
To treat materials included in the Steel group, Cobalt-chrome group, Copper and Nickel based alloys group with Low Frequency parameters.
DLyte 100I HF (High Frequency)
To treat materials included in the Steel group, Titanium group, Hard metals group, Nickel based alloys group and Aluminium group with High Frequency parameters.
DLyte 100I LF+HF (Full Frequency)
To treat materials included in the Steel group, Cobalt-chrome, Titanium group, Copper based alloys group, Hard metals group, Nickel based alloys group and Aluminium group materials with High Frequency and Low Frequency parameters.
With the disruptive DryLyte Technology
The DLyte systems combine the electrical flow created by a high-precision rectifier with movement of the pieces through the solid electropolishing media to remove roughness from the pieces.
The workpieces are clamped in specially designed holding systems in the DLyte machines. The holders are dragged with a combination of planetary movement and vertical back-and-forth motion inside the drum containing the dry electrolyte media. The machine includes a high-performance cathode inside the perimeter of the drum allowing uniform electrical fields to achieve homogeneous results across the surface. The automatic media conductivity adjustment system consists in a conductivity tester and a high precision pump which adjusts the media conductivity automatically.
The combination of precise hardware and software, intelligent electronic parameter monitoring and optimal media flow control ensures the process optimization and electrolyte media performance stability ensuring a constant process quality along the media life. The powerful software includes a database where piece specific process parameters can easily be stored and managed.
- High-value, delicate pieces which cannot be impinged during the process
- High-precision parts with very tight dimensional tolerances
- Very complex pieces with many contours and shapes
- High-demanding finishing requirements
- Extremely tough and abrasion-resistant materials
- Rotative and aerodynamic parts
- Prototyping and short production series
- Additive Manufactured parts
Programmable cycle time
Automatic parameter adjustment
Automatic media conductivity adjustment
Storage capacity for X process configurations
Variable motors speed and movement
Process data can be loaded/unloaded onto external USB
Ergonomic loading and unloading of holder
Quick and easy change of media
Anti-vibratory support with wheels for easy handling
Easy and low maintenance costs
Very low noise emissions
No dust emission
Very low gas emissions
Specific supports for each piece due to its geometry
Designed to obtain the best work efficiency and the best results, the holders are developed based on the geometry of each piece with the intention of getting the most out of the electrical flow.