DLyte100I

The biggest laboratory machine for industrial applications. It combines planetary movement and vertical back-and-forth motion inside the drum containing the Dry electrolyte media. It is specially designed for high-value, very small, fragile and delicate pieces with high-demanding finishing requirements. Common applications: Cutting Tools, precision components, AM Parts.

Maximum working volume: Up to180mmØ x 80mm

A solution for each material and geometry

Provides a solution to the most common industrial metals and alloys. The applications for DLyte finishing technology range from grinding, rounding and deburring to surface smoothing and high gloss polishing of high precision and aesthetic parts.

Each machine size have 3 versions depending on the materials to be treated

DLyte 100I (Low Frequency)

For treatment materials included in Steel group, Cobalt-chrome group, Copper and Nickel based alloys group with Low Frequency parameters.

DLyte 100I HF (High Frequency)

For treatment materials included in Steel group, Titanium  group, Hard metals group, Nickel based alloys group and Aluminium group with High Frequency parameters.

DLyte 100I LF+HF (Full Frequency)

For treatment materials included in Steel group, Cobalt-chrome,  Titanium  group, Copper based alloys group, Hard metals group, Nickel based alloys group and Aluminium group materials with High Frequency and Low Frequency parameters.

TECHNOLOGY

With the disruptive DryLyte Technology

DLyte systems combines the electrical flow created by a high-precision rectifier with movement of the pieces through the solid electropolishing media to remove roughness from the pieces

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The workpieces are clamped in specially designed holding systems in the DLyte machines. The holder are dragged with a combination of planetary movement and vertical back-and-forth motion inside the drum containing the Dry electrolyte media. The machine includes a high-performance cathode inside the perimeter of the drum allowing uniform electrical fields to achieve homogeneous results across the surface.  The automatic media conductivity adjustment system consists in a conductivity tester and a high precision pump which adjusts the media conductivity automatically.

Perfect combination

The combination of precise hardware and software, intelligent electronic parameter monitoring and optimal media flow control ensures the process optimization and electrolyte media performance stability ensuring a constant process quality along the media life. The powerful software includes a database where piece specific process parameters can easily be stored and managed.

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Product highlights

- High-value, delicate pieces which cannot be impingement during the process

- High-precision parts with very tight dimensional tolerances

- Very complex pieces with many contours and shapes

- High-demanding finishing requirements

- Extremely tough and abrasion-resistant materials

- Rotative and aerodynamic parts

- Prototyping and short production series

- Additive Manufacturing parts

Hardware Features

Programmable cycle time

Automatic parameter adjustment

Automatic media conductivity adjustment

Storage capacity for X process configurations

Variable motors speed and movement

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Software Features

Digital interface

Customizable settings

Process data can be loaded/unloaded onto external USB

Ergonomic loading and unloading of holder

Quick and easy change of media

Anti-vibratory support with wheels for easy handling

Easy and low maintenance costs

Very low noise emissions

No dust emission

Very low gas emissions

CE certificate

Specific supports for each piece due to its geometry

Designed to obtain the best work efficiency and obtain the best results, the holders are developed based on the geometry of each piece with the intention of getting the most out of the electrical flow.

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“This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 850192“

DLyte Compact Series

DLyte Dental

DLyte Healthcare

DLyte Industrial

DLyte PRO Series

DLyte PRO500

DLyte Modular Solutions

DLyte 10.000

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C/Caracas 13 - 15 Nau 6, 08030 Barcelona  ·  Phone +34 931 256 536

The use of Patented DryLyte Technology is a concession approves by Drylyte Company

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