From small to large productions
DLyte offers a large range of solutions to meet the industry requirements according to finishing needs, production quantities or piece dimensions. The entire product range allows automation of the finishing process ensuring high scalability and performance.
Each machine size has 3 versions depending on the materials to be treated
DLyte 100H (Low Frequency)
To treat materials included in the steel group and Cobalt-chrome group with Low Frequency parameters.
DLyte 100H HF (High Frequency)
To treat materials included in steel group and Titanium group with High Frequency parameters.
DLyte 100H +HF (Full frequency)
To treat materials included in the steel group, Cobalt-chrome group and Titanium group with High Frequency and Low Frequency parameters.
The biggest compact machine for healthcare applications. It combines planetary movement and vertical back-and-forth motion inside the drum containing the dry electrolyte media. It is specially designed for high-value, very small, fragile and delicate pieces with high-demanding finishing requirements. Common applications: stents, needles, medical implants, medical instruments.
Maximum working volume: Up to180mmØ x 80mm
With the disruptive DryLyte Technology
The DLyte system combines the electrical flow created by a high-precision rectifier with movement of the pieces through the solid electropolishing media to remove roughness from the pieces.
The workpieces are clamped in specially designed holding systems in the DLyte machines. The holders are dragged with a combination of planetary movement and vertical back-and-forth motion inside the drum containing the dry electrolyte media. The machine includes a high-performance cathode inside the perimeter of the drum allowing uniform electrical fields to achieve homogeneous results across the surface. The automatic media conductivity adjustment system consists of a conductivity tester and a high precision pump which adjusts the media conductivity automatically.
The combination of precise hardware and software, intelligent electronic parameter monitoring and optimal media flow control ensures the process optimization and electrolyte media performance stability, ensuring a constant process quality along the media life. The powerful software includes a database where piece specific process parameters can easily be stored and managed.
- High-value, delicate pieces which cannot be impinged during the process
- High-precision parts with very tight dimensional tolerances
- Very complex pieces with many contours and shapes
- High-demanding finishing requirements
- Extremely tough and abrasive-resistant materials
- Rotative and aerodynamic parts
- Prototyping and short production series
- Additive Manufactured parts
Programmable cycle time
Automatic parameter adjustment
Automatic media conductivity adjustment
Storage capacity for X process configurations
Variable motor speed and movement
Process data can be loaded/unloaded onto external USB
Ergonomic loading and unloading of holder
Quick and easy change of media
Anti-vibratory support with wheels for easy handling
Easy and low maintenance costs
Very low noise emissions
No dust emission
Very low gas emissions
Specific supports for each piece due to its geometry
Designed to obtain the best work efficiency and the best results. The holders are developed based on the geometry of each piece with the intention of getting the most out of the electrical flow.