Leading medical device companies rely on DLyte

BIOCOMPATIBLE POLISHING PROCESS

RESPECT THE TOLERANCES AND INITIAL SHAPES

INCREASES RESISTANCE

TO CORROSION

DLyte provides a surface finishing solution to the most common healthcare metal alloys. The dental applications for DLyte finishing technology range from grinding to high gloss polishing of medical parts. DLyte allows polishing of casting, sintered and milling parts.

 

DLyte is especially effective finishing parts with sharp edges, ensuring the radius preservation and homogeneous result across the surface. The polishing action reaches every corner of the piece, so it can process inner cavities which can not be accessed mechanically. 

“The only automated

system that improves the results of hand polishing”.

Cobalt chrome,

stainless steel,

titanium and nitinol

DLyte offers a high-quality finishing for cobalt chrome, stainless steel, titanium and nitinol for the healthcare industry. Available for all types of implants, needles, stents, medical devices and components of medical equipment which require ultra-clean surfaces. 

Non abrasive polishing

DLyte is the first non abrasive surface finishing system able to reduce substantially the roughness. Being a non abrasive process allows to reduce the rougness keeping the initial shapes and respecting the tolerances.

Respect the tolerances and initial shapes

DLyte is the first non abrasive surface finishing system able to reduce substantially the roughness. Being a non abrasive process allows to reduce the rougness keeping the initial shapes and respecting the tolerances.

Mirror finishing

in one step

Fully automated polishing to a mirror finish in one step. Mechanical surface finishing requires several steps to achieve mirror finishing and liquid electropolishing  generally reduces surface roughness readings of a non-electropolished surface by only 50%.

Precise, safe and

long-lasting implants

The applications for DLyte finishing technology range from grinding, rounding and deburring to surface smoothing and high gloss polishing of implants, needles, stents, medical devices and components of medical equipment which require ultra-clean surfaces. 

Enhance

corrosion resistance

DLyte is the unique system able to remove roughness and improve the corrosion resistance of the metal pieces at the same time reducing the number of processes required in the manufacturing process.

“DLyte achieves better

corrosion resistance than

liquid electropolishing”.

DLyte is the unique system able to remove substantially roughness, improve the corrosion resistance of the metal pieces reducing at the same time the number of processes required in the manufacturing process. DLyte achieves better corrosion resistance than liquid electropolishing. 

Proved biocompatibility 

The Medical device sectors require clinically proven processes and products which guarantee their compliance with the most demanding safety regulations.

The manufacturer must ensure that the devices meet all appropriate requirements and in particular perform a risk/ benefit analysis and evaluate the biocompatibility and toxicity of the materials used. 

Fragile parts

finishing

Small medical devices like stents or needles require high quality surface finishing with the disadvantage of requiring a non-aggressive process to avoid damages caused by mechanical energy. DLyte is suitable for these applications as is an electro-chemical process.

 

Compared with the liquid electropolishing DLyte is more controllable and works efficiently at micro and macroscopic level. 

Additive manufacturing implants

DLyte is also suitable for metal additive manufacturing implants performing superior results than existing surface finsihing technologies. 

“DLyte performs at least two times better surface quality than the next-best alternative between the 7 most relevant post-processing technologies”. 

Comparation surface finishing process for machining implant 

Easy waste management and low waste and

water consumption 

DLyte system does not require closed-up system to recycle water and sludge waste treatment machinery with the corresponding space, labor, water and environmental license costs savings. The disposal of the dry electrolyte is handled by Standard services.

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Different machines

for each needs

According to polishing needs, production quantities or piece dimensions, DLyte offers a unique solution to meet the needs of the industry. The entire product range allows automation of the polishing process ensuring high scalability production. 

The perfect

solution

Allows multiple configurations in one

system applying a versatile range of

holders for different parts. Up to 32 small

knee implants or 16 big knee implants per cycle.

High capacity

and performance

Advanced automation

IOT Software and quick fixing holders

Compact series solution

The solution for laboratories with

a large production. From 12 to 24 implant

screws between 10 to 60 mm high.

“This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 850192“

DLyte Compact Series

DLyte Dental

DLyte Healthcare

DLyte Industrial

DLyte PRO Series

DLyte PRO500

DLyte Modular Solutions

DLyte 10.000

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C/Caracas 13 - 15 Nau 608030 Barcelona  ·  Phone +34 931 256 536

The use of Patented DryLyte Technology is a concession approves by Drylyte Company

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