DLyte Compact Series
The solution for dental, medical and industrial productions
Automate your production
Reduce costs by up to 80%
Standardize you product
For all productions, materials and geometries.

DLyte offers an efficient range of solutions to meet the requirements of the dental, medical and industrial industries, depending on finishing needs, production quantities or part dimensions.

100pro.png
dlyte_industrial_frontal.png
dlyte_dental_frontal.png
dlyte-non-abrasive-polishing.jpg

Respects tolerances

esqueleticos moldes.jpg

Preserves the initial shape

rotula_edited.jpg

Mirror finishing and homogeneous results 

Better results than manual polishing in one step

The polishing action based on the innovative dry electropolishing reaches every corner of the piece, so it can process inner cavities which cannot be accessed mechanically. DLyte allows automated polishing of Cobalt Chrome and Titanium parts replacing 3 electrolytic bath, hand polishing and the final brightness manual touch.

implante craneal.jpg
An automated electropolishing system for your lab

Metallic parts used for high-precision applications within the industrial sector must satisfy strict geometrical tolerances and present reduced roughness at microscopic level to ensure minimum friction, exact coupling and high wear and failure resistance.

moldes.jpg
Improve quality and cost of current manufacturing processes

DLyte system innovates to improve the manufacturing process, reducing error-prone, decreasing costs and shortening lead times. It supposes a substantial improvement of quality and lifespan of medical implants, for example, responding to a demand given today’s longevity in our society.

Stator.jpg
pattern Dlyte3 (1920x1080).png
How it works

Step 1
The parts are
fixed on the holder

Step 2
The holder is introduced the machine

Step 3
The program
is selected

Step 4

Average of 50-60
minutes per cycle

rotula electrolito.jpg
step2.jpg
step3_edited_edited.jpg
step4.jpg
Fusió Peça en brut CMYK.png
Before DLyte
60 minute cycle time
Fusió Peça 1-85min CMYK.png
After DLyte
DLyte dental fixing systems

DLyte offers a wide range of fixtures designed to maximize the capacity and performance of your DLyte for different dental parts.

Removal partial denture holder

DLyte1: 2 RPD per cycle

DLyte10: 4 RPD per cycle

DLyte100: 9 RPD per cycle

Implants fixing solution

DLyte1: 4 dental bars per cycle

DLyte10: 8 dental bars per cycle

DLyte100: 18 dental bars per cycle

holder puentes_edited.jpg
 
 
 
 
Designed for dental laboratories with low metal production. Each machine size has 3 versions depending on the materials to be treated.

Available for all types of dental skeletals, spacers, crowns, bars, anatomic structures, implants and orthodontics brackets.

Standard version. For treatment of Cobalt-chrome and Stainless steel parts with Low Frequency parameters.

High Frequency (Titanium version). For treatment of Titanium and Stainless steel parts with High Frequency parameters.

Full version. For treatment of Cobalt-chrome, Stainless steel and Titanium parts with Low Frequency and High Frequency parameters. Includes 1 additional cathode.

The largest compact machine for industrial applications. It is suitable to treat materials included in the steel, cobalt-chrome, titanium, copper-based, nickel-based and aluminium groups.

 

Its advanced PLC-based electronics allows applying asymmetric pulses with low and high frequency, and parameter concatenation.

 

The electrolyte lifespan is linked to metal extraction, as it is able to calculate the remaining media lifespan of the electrolyte taking into account material removal. Thanks to the independent conductivity and temperature probes, it offers readings to the automatic electrolyte conditioning system to optimize performance and its usable life.

Designed for the industrial, medical, luxury, automotive sectors. Each machine size has 3 versions depending on the materials to be treated.

Low Frequency. To treat materials included in the Steel group, Cobalt-chrome group, Copper and Nickel based alloys group with Low Frequency parameters.

High Frequency. To treat materials included in the Steel group, Titanium group, Hard metals group, Nickel based alloys group and Aluminium group with High Frequency parameters.

Full Frequency. To treat materials included in the Steel group, Cobalt-chrome, Titanium group, Copper based alloys group, Hard metals group, Nickel based alloys group and Aluminium group materials with High Frequency and Low Frequency parameters.

 
dlyte_compact_series (1) (3) (1).png

DLyte machinery

Choose your machine according to your production

DLyte offers three equipment configurations to meet the different production capacity requirements of all industries.

Electrolyte medias

Choose the media according to the material

 

DLyte offers a high-quality finishing for Cobalt Chrome and Titanium thanks to the wide variety of dry electrolyte medias. DLyte performs superior results for all types of industrial pieces and dental parts.

Fixing systems

Choose the fixing system according to geometry

DLyte offers a wide range of fixtures designed to maximize the capacity and performance of your machine for different kind of parts and geometries.

 
DLyte medias
CoCr 01

Electrolyte designed to process Cobalt-Chrome alloys with the biggest size of the media available and developed mixture of chemical compounds. It performs optimal removal of material achieving a highly polished surface. Easy to use with very consistent results.

Electrolyte 01 is the largest particle from 0.8 to 1mm of diameter.

CoCr01.jpg
CoCr 02

Electrolyte designed to process Cobalt-Chrome alloys with the smallest size of the media available and developed mixture of chemical compounds. It performs glossy surfaces with lower removal performance.

Electrolyte 02 is the smallest particle from 0.1 to 0.3 mm of diameter.

CoCr02.jpg
CoCr01MIX.jpg
CoCr MIX

Electrolyte designed to process Cobalt-Chrome alloys with a combination of the different sizes of the media available and developed mixture of chemical compounds. It performs superior removal of material results achieving a highly polished surface. Easy to use with very consistent results.

Electrolyte Mix (03) is a mixture between the two electrolytes 01 and 02.

CoCr01MIX.jpg
Ti MIX

Electrolyte designed to process Titanium and Nitinol alloys with a combination of the different sizes of the media available and developed mixture of chemical compounds. It performs optimal removal of material achieving a highly polished surface. Easy to use with very consistent results.

Electrolyte Ti Mix is a mixture between

the two electrolytes 01 and 02.

detalle-cabina.jpg

TECHNOLOGY

With the disruptive DryLyte Technology

The DLyte system combines the electrical flow created by a high-precision rectifier with movement of the pieces through the solid electropolishing media to remove roughness from the pieces.

The workpieces are clamped in specially designed holding systems in the DLyte machines. The holders are dragged with a combination of planetary movement and vertical back-and-forth motion inside the drum containing the dry electrolyte media. The machine includes a high-performance cathode inside the perimeter of the drum allowing uniform electrical fields to achieve homogeneous results across the surface.  The automatic media conductivity adjustment system consists of a conductivity tester and a high precision pump which adjusts the media conductivity automatically.

detalle-catodo.jpg
Product highlights

- High-value, delicate pieces which cannot be impinged during the process

- High-precision parts with very tight dimensional tolerances

- Very complex pieces with many contours and shapes

- High-demanding finishing requirements

- Extremely tough and abrasive-resistant materials

- Rotative and aerodynamic parts

- Prototyping and short production series

- Additive Manufactured parts

detalle-boton.jpg
Perfect combination

The combination of precise hardware and software, intelligent electronic parameter monitoring and optimal media flow control ensures the process optimization and electrolyte media performance stability, ensuring a constant process quality along the media life. The powerful software includes a database where piece specific process parameters can easily be stored and managed.

Hardware Features

Programmable cycle time

Automatic parameter adjustment

Automatic media conductivity adjustment

Storage capacity for X process configurations

Variable motor speed and movement

Software Features

Digital interface

Customizable settings

Process data can be loaded/unloaded onto external USB

Ergonomic loading and unloading of holder

Quick and easy change of media

Anti-vibratory support with wheels for easy handling

Easy and low maintenance costs

Very low noise emissions

No dust emission

Very low gas emissions

CE certificate

Specific supports for each piece due to its geometry

Designed to obtain the best work efficiency and the best results. The holders are developed based on the geometry of each piece with the intention of getting the most out of the electrical flow.

detalle-holder.jpg
dlyte-3_compact.png
Get a quotation